Vibration diagnostics tools for maintenance and repair activities
Posted: November 10th, 2024, 12:08 pm
<a href="https://vibromera.eu"><img src="https://vibromera.eu/wp-content/uploads ... al2s-1.jpg" alt="Portable Balancer Balanset-1A" /></a>
<a href="https://youtube.com/shorts/oBzWWs_FLs0? ... ciWeGYTMgc" target="_blank">Watch YouTube Short</a><br>
<h1>Balanset-1A: Precision Balancing Tool for Machinery Maintenance</h1>
<p>In industrial settings, the precision and performance of machinery are paramount. The <strong>Balanset-1A</strong>, a sophisticated two-channel device, provides unparalleled accuracy in rotor balancing and vibration analysis. Designed to cater to a wide range of machinery, including crushers, fans, and turbines, it ensures that your equipment operates smoothly, minimizing downtime and enhancing efficiency. Priced at €1751, it's an indispensable tool for professionals.</p>
<h2>Comprehensive Kit for Accurate Balancing</h2>
<p>The Balanset-1A comes equipped with all the essential tools for effective machinery maintenance:</p>
<ul>
<li>2 Vibration Sensors</li>
<li>1 Laser Tachometer for Phase Angle Detection</li>
<li>1 Balanset Measuring Unit</li>
<li>1 Magnetic Stand</li>
<li>1 Electronic Scale</li>
<li>1 Transport Case</li>
<li>Software on a USB Drive</li>
</ul>
<h2>Features and Capabilities</h2>
<p>Balanset-1A offers versatile features that cater to both vibration analysis and rotor balancing:</p>
<h3>Vibrometer Mode</h3>
<ul>
<li><strong>Tachometer:</strong> Accurately measures rotational speed (RPM).</li>
<li><strong>Phase:</strong> Determines the phase angle of vibration signals for precise analysis.</li>
<li><strong>1x Vibration:</strong> Measures and analyzes the fundamental frequency component.</li>
<li><strong>FFT Spectrum:</strong> Provides a detailed view of the frequency spectrum of vibration signals.</li>
<li><strong>Overall Vibration:</strong> Monitors overall vibration levels.</li>
<li><strong>Measurement Log:</strong> Stores measurement data for analysis.</li>
</ul>
<h3>Balancing Mode</h3>
<ul>
<li><strong>Single Plane Balancing:</strong> Reduces vibration by balancing rotors in a single plane.</li>
<li><strong>Two Plane Balancing:</strong> Enables dynamic balancing in two planes.</li>
<li><strong>Polar Graph:</strong> Visualizes unbalance for accurate weight placement.</li>
<li><strong>Restore Last Session:</strong> Resume previous balancing sessions with ease.</li>
<li><strong>Tolerance Calculator (ISO 1940):</strong> Calculates acceptable balancing tolerance.</li>
<li><strong>Grinding Wheel Balancing:</strong> Uses 3 counterweights for precision.</li>
</ul>
<h3>Charts and Analysis</h3>
<ul>
<li><strong>Overall Charts:</strong> Visual representation of overall vibration levels.</li>
<li><strong>1x Charts:</strong> Displays fundamental frequency vibration patterns.</li>
<li><strong>Harmonic Charts:</strong> Shows impact of harmonic frequencies.</li>
<li><strong>Spectrum Charts:</strong> Graphical representation of frequency spectrum for in-depth analysis.</li>
</ul>
<h3>Additional Capabilities</h3>
<ul>
<li><strong>Archive:</strong> Store and access previous balancing sessions.</li>
<li><strong>Reports:</strong> Generate detailed balancing reports.</li>
<li><strong>Re-balancing:</strong> Easily repeat the process using saved data.</li>
<li><strong>Serial Production Balancing:</strong> Suitable for balancing in serial production.</li>
<li><strong>Measurement System:</strong> Supports both Imperial and Metric systems for global compatibility.</li>
</ul>
<h2>Step-by-Step Rotor Balancing Process</h2>
<p>The rotor balancing process with the Balanset-1A involves several crucial steps:</p>
<h3>Equipment Preparation</h3>
<p>Install vibration sensors perpendicularly to the rotor's axis. Secure the laser tachometer on the magnetic stand, aiming it at a reflective tape fixed on the pulley. Connect the sensors to the device and the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.</p>
<h3>Initial Vibration Measurement</h3>
<p>Weigh the test load, noting its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the imbalance.</p>
<h3>Balancing in the First Plane</h3>
<p>Attach the test weight to the first balancing plane, aligned with the first sensor's location. Run the rotor to measure vibration levels. A change in amplitude or phase by at least 20% indicates partial correction of imbalance.</p>
<h3>Balancing in the Second Plane</h3>
<p>Move the test weight to the second plane (where the second sensor is located), start the rotor again, and measure the vibration. These data assist the software in calculating the precise position and weight of correction weights.</p>
<h3>Imbalance Correction</h3>
<p>Based on the data, Balanset recommends corrective weights and their installation angles for both planes. Remove the test weight, prepare corrective weights per the program's recommendations, and install them at the required angle in the rotor's rotation direction from the initial test weight position.</p>
<h3>Verification and Finalization</h3>
<p>Run the rotor for a final balance check. If vibration is reduced to an acceptable level, the process is complete. If further correction is needed, the software advises where and how much additional weight to install.</p>
<p>The Balanset-1A by Vibromera is an essential tool for professionals seeking precision in machinery maintenance and repair. Its comprehensive features and step-by-step guidance ensure optimal performance and longevity of industrial equipment.</p>
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
<a href="https://www.machinio.com/listings/98380 ... tugal">Buy Balanset-1A on Machinio</a><br>
<a href="https://www.etsy.com/listing/1791714976/">Balanset-1A OEM on Etsy</a><br>
<a href="https://youtube.com/shorts/oBzWWs_FLs0? ... ciWeGYTMgc" target="_blank">Watch YouTube Short</a><br>
<h1>Balanset-1A: Precision Balancing Tool for Machinery Maintenance</h1>
<p>In industrial settings, the precision and performance of machinery are paramount. The <strong>Balanset-1A</strong>, a sophisticated two-channel device, provides unparalleled accuracy in rotor balancing and vibration analysis. Designed to cater to a wide range of machinery, including crushers, fans, and turbines, it ensures that your equipment operates smoothly, minimizing downtime and enhancing efficiency. Priced at €1751, it's an indispensable tool for professionals.</p>
<h2>Comprehensive Kit for Accurate Balancing</h2>
<p>The Balanset-1A comes equipped with all the essential tools for effective machinery maintenance:</p>
<ul>
<li>2 Vibration Sensors</li>
<li>1 Laser Tachometer for Phase Angle Detection</li>
<li>1 Balanset Measuring Unit</li>
<li>1 Magnetic Stand</li>
<li>1 Electronic Scale</li>
<li>1 Transport Case</li>
<li>Software on a USB Drive</li>
</ul>
<h2>Features and Capabilities</h2>
<p>Balanset-1A offers versatile features that cater to both vibration analysis and rotor balancing:</p>
<h3>Vibrometer Mode</h3>
<ul>
<li><strong>Tachometer:</strong> Accurately measures rotational speed (RPM).</li>
<li><strong>Phase:</strong> Determines the phase angle of vibration signals for precise analysis.</li>
<li><strong>1x Vibration:</strong> Measures and analyzes the fundamental frequency component.</li>
<li><strong>FFT Spectrum:</strong> Provides a detailed view of the frequency spectrum of vibration signals.</li>
<li><strong>Overall Vibration:</strong> Monitors overall vibration levels.</li>
<li><strong>Measurement Log:</strong> Stores measurement data for analysis.</li>
</ul>
<h3>Balancing Mode</h3>
<ul>
<li><strong>Single Plane Balancing:</strong> Reduces vibration by balancing rotors in a single plane.</li>
<li><strong>Two Plane Balancing:</strong> Enables dynamic balancing in two planes.</li>
<li><strong>Polar Graph:</strong> Visualizes unbalance for accurate weight placement.</li>
<li><strong>Restore Last Session:</strong> Resume previous balancing sessions with ease.</li>
<li><strong>Tolerance Calculator (ISO 1940):</strong> Calculates acceptable balancing tolerance.</li>
<li><strong>Grinding Wheel Balancing:</strong> Uses 3 counterweights for precision.</li>
</ul>
<h3>Charts and Analysis</h3>
<ul>
<li><strong>Overall Charts:</strong> Visual representation of overall vibration levels.</li>
<li><strong>1x Charts:</strong> Displays fundamental frequency vibration patterns.</li>
<li><strong>Harmonic Charts:</strong> Shows impact of harmonic frequencies.</li>
<li><strong>Spectrum Charts:</strong> Graphical representation of frequency spectrum for in-depth analysis.</li>
</ul>
<h3>Additional Capabilities</h3>
<ul>
<li><strong>Archive:</strong> Store and access previous balancing sessions.</li>
<li><strong>Reports:</strong> Generate detailed balancing reports.</li>
<li><strong>Re-balancing:</strong> Easily repeat the process using saved data.</li>
<li><strong>Serial Production Balancing:</strong> Suitable for balancing in serial production.</li>
<li><strong>Measurement System:</strong> Supports both Imperial and Metric systems for global compatibility.</li>
</ul>
<h2>Step-by-Step Rotor Balancing Process</h2>
<p>The rotor balancing process with the Balanset-1A involves several crucial steps:</p>
<h3>Equipment Preparation</h3>
<p>Install vibration sensors perpendicularly to the rotor's axis. Secure the laser tachometer on the magnetic stand, aiming it at a reflective tape fixed on the pulley. Connect the sensors to the device and the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.</p>
<h3>Initial Vibration Measurement</h3>
<p>Weigh the test load, noting its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the imbalance.</p>
<h3>Balancing in the First Plane</h3>
<p>Attach the test weight to the first balancing plane, aligned with the first sensor's location. Run the rotor to measure vibration levels. A change in amplitude or phase by at least 20% indicates partial correction of imbalance.</p>
<h3>Balancing in the Second Plane</h3>
<p>Move the test weight to the second plane (where the second sensor is located), start the rotor again, and measure the vibration. These data assist the software in calculating the precise position and weight of correction weights.</p>
<h3>Imbalance Correction</h3>
<p>Based on the data, Balanset recommends corrective weights and their installation angles for both planes. Remove the test weight, prepare corrective weights per the program's recommendations, and install them at the required angle in the rotor's rotation direction from the initial test weight position.</p>
<h3>Verification and Finalization</h3>
<p>Run the rotor for a final balance check. If vibration is reduced to an acceptable level, the process is complete. If further correction is needed, the software advises where and how much additional weight to install.</p>
<p>The Balanset-1A by Vibromera is an essential tool for professionals seeking precision in machinery maintenance and repair. Its comprehensive features and step-by-step guidance ensure optimal performance and longevity of industrial equipment.</p>
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
<a href="https://www.machinio.com/listings/98380 ... tugal">Buy Balanset-1A on Machinio</a><br>
<a href="https://www.etsy.com/listing/1791714976/">Balanset-1A OEM on Etsy</a><br>